How Rebuild Kerala




How to build Kerala after flood 2018

                                                                Prasad Somarajan, Westernghat Protection Samithy, Trivandrum

Introduction

 

The Kerala floods have served as an important reminder of the impact of water management and dam management programmes and flood mitigation measures. It seems that water management is responsible for exacerbating the situation. A total of 44 rivers flowing through the state of Kerala and 82 dams, officials in the field have agreed that the floods were likely to be worsened due to management of the dams. The dams held back water for a long period until it reached critical levels and had no choice but to release most of the dams at the same time .The major dams like Idukki , Mullaperiyar and Idamalayar, were forced to release its water when the torrential rainfall continued.

 

In addition, local state authorities mentioned that the official Central Water Commission (CWC) did not provide early flood warning in advance as there were no flood forecasting sites in Kerala. It is said that unscientific development activities ( devastation of paddy land, wet land filling , river shore encroachments, filling of river tributaries), vast and horrifying quarry activities and deforestation have also been cited as increasing the likelihood of such flash flood  and landslips and slides events in Kerala.

 

Pressured by time and the need for quick delivery, many a post-disaster reconstruction situation end up seeking to replicate things the way they were before lead to a catastrophe, ecologically as well as economically to the society of Kerala.  But a massive reconstruction phase affords a unique opportunity for important investment across multiple sectors, and good policymakers will seek to take advantage of this to upgrade their economic and social infrastructure, thus avoiding replicating the structural weaknesses that were present, which might have contributed to the present crisis itself,  but also creating something worthy of the hopes and aspiration of the people of the State, by improving their living conditions and the services they have access to.

 

Rehabilitation

 

In rehabilitation, we need to understand the real facts with respect to the people who lost houses and likely to lose houses due to heavy flood and landslides and land slips. A per the latest reports, the Government of Kerala declared that around 16500 houses were totally damaged and the number of houses to be relocated yet to be finalised. The current practice of rehabilitation is rebuilding houses at the place where the houses were situated. If we do that the government need to spend a lot of money for infrastructure works such as road, water, electricity and even providing life support system in case of any emergencies in addition to building isolated houses. Therefore we propose Cluster of houses from 10 to 100 houses in every Panchayat or village or even in ward level where there are more total losses. The advantages of Cluster houses are

 

  • Availability of more open spaces for various purposes like recreation, playing grounds, parks including for agriculture.
  • Grouping homes together reduces the initial investment in roads, streets, and utility lines, as well as the public sector's maintenance and replacement costs.
  •  Caring community - close proximity to neighbours means that one is more likely to get acquainted with neighbours and develop a sense of caring community.

 

http://www.patternlanguage.com/apl/aplsample/apl37/apl37diagram.jpg

 

 

 

 

 

 

 

 

 

 

 

 First of all, we need to identify total number of totally damaged houses in each Panchayat /Village, ward wise in flood affected areas /land slip/slides areas and or likely to flood, land slip/slide areas to be rehabilitated. Secondly we need to identify areas for reconstruction which have to be above HFL   ( High Flood Level) or not in EFL ( Ecologically Fragile Land). Thirdly finalise the number of houses in each cluster, so that the infrastructure and associated amenities shall be finalised along with the houses.

 

In summary 

    1. Identify total number of totally damaged houses in a panchayat/Village
    2. Identify houses which are fllod affected or EFL area to be relocated
    3. Identify locations which are above HFL  and  not affected by landslip/slides and suitable for building cluster houses with 10 to 100 houses with all amenities

 

Typical layouts of Cluster houses with common amenities

 

Cluster houses with individual houses with common amenities

https://profiles.sulekha.com/mstore/2349665/albums/default/thumbnailfull/clusterdevelopment.jpg

 Typical common amenities

With common wall multiple units- single storey

 

 https://static.zingyhomes.com/projectImages/cache/74/1b/741b520cdf76470b6b2785bfc0050d2c.jpg

                                                        Typical views of Cluster houses

 

Reconstruction

 

The reconstruction is to be a long and costly affair to the State. Fortunately the people of Kerala have proven during the crisis that they are stronger than any adversity. It is therefore more important for a good policy to be developed with people’s participation which will increase future readiness, taking into account projections of similar disasters and upgrading the services and infrastructure to increase the quality of life of every citizen.  Kerala could develop a clear Reconstruction and Development Plan listing its project and spending priorities, which it should share with the public and engage them in a series of bilateral discussions and negotiations with national and international suppliers of resources for the reconstruction and rebuilding process.

 

The cost of reconstruction shall be minimised with sustainable use of materials which are readily available. The reconstruction process should consider the possible recurrence of the natural calamities such as torrential rains and subsequent floods along with land slips and landslides along the ecologically fragile western ghats due to deforestation, monoculture and even more destructive and terrifying quarry operations. The dominant reason for these natural calamities is Climate Change, for which we need to reduce the carbon emission during the construction period and life period. More sustainable methodology shall be adopted for reconstruction process. The methodology to be followed shall be transparent and people friendly.  Our aim while rebuilding Kerala shall be Can Kerala 2030( Carbon Neutral Kerala by 2030) We can reconstruct everything without disturbing the westerghat or even the  nature by adopting the following principles of construction.

 

Following points shall be considered while reconstruction

Collect all debris (foundation stones, concrete debris, doors, windows etc) from the completely damaged houses for building the cluster houses foundation, plinths and fillings.

the cluster houses foundation, plinths and fillings.

 

 

 

 

 

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The superstructure can be built using GFRG panels manufactured by FRBL, a unit of FACT, Cochin, in one or two or three floor buildings which are Earthquake proof and moisture resistant. The panels shall be purchased directly by the government by considering the Flood conditions of Kerala, so that cost of construction shall be considerably reduced. The panels are already in use for two decades and tested by IIT Chennai. Moreover the FACT is producing the panels by using their waste by product. Therefore it is economical in money and time and sustainable reducing the carbon emission.

The main properties of Alternative Building materials shall be

 

The main features of GFRG Rapid wall is that

  • Can be used for load bearing prefabricated wall and slab panels and suitable for mass construction since 1990 in Australia.
  • GFRG /Rapid wall is manufactured using Gypsum as a core material, which is a by-product in the manufacturing of fertilizers.
  • GFRG/Rapid wall is manufactured at RCF Mumbai and FACT Kochi.
  • GFRG/rapid wall is suitable for load bearing up to 10 storied building and can be used as a Hybrid wall and slab infill panels for framed structures.

 

The GFRG/ Rapid wall construction saves construction  materials considerably due to light weight in nature due to reduced dead loads.

 

The GFRG/ Rapid wall construction saves construction  materials considerably due to light weight in nature due to reduced dead loads.

 

Sl.No.

Particulars

Weight

Weight Reduction in %

1

Weight of 1m2  ordinary brick wall-9” with plaster          ( App.)

400Kg

 

2

Weight of 1m2 GFRG wall panel ( App.)

40Kg

90%

3

Weight of 1m2 GFRG wall panel with infill concrete         ( App.)

250Kg

37.5%

 

Physical and material properties

Rapidwall panel is world’s largest loadbearing lightweight panels. The panels are manufactured with size 12 m length, 3m height and 124 mm thickness. Each panel has 48 modular cavities of 230 mm x 94 mm x 3m dimension. The weight of one panel is 1440 kg or 40 kg/sqm. The density is 1.14g/cm3 , being only 10-12% of the weight of comparable concrete /brick masonry.

 

The physical and material properties of panels are as follows:

 

Sl.No

Particulars

Details

1

Weight

Light Weight -40kg/m2

2

Axial Load capacity

160KN/m; 16 t/m

3

Compressive Strength

73.5 Kg/cm2 ( increased to 2.5 times if infill wit concrete)

4

Unit Shear Strength

50.9KN/m ; 5.09t/m

5

Flexural Strength

21.25Kg/cm2

6

Tensile Strength

31.5KN/m

7

Ductility

4

8

Fire Resistance

4 Hr rating with standing 700-1000 degree Celsius

9

Thermal resistance

0.34 K/W

10

Water absorption

Less than 5%

11

Earthquake resistivity

 Richter scale up to 8

 

 

 

 

Let us see the Comparison of use of materials with respect to their Built up area

Comparison of a building with 1500 ft2

Sl.No.

Materials

Conventional Building

GFRG/Rapid wall Building

Savings in %

1

Cement

650 Bags

320 Bags

51

2

Steel

2780 Kg

1800 Kg

35

3

Riversand/Msand

2944 ft3

706 ft3

76

4

Rock and aggregates

1852 ft3

1341 ft3

28

5

Water

2,00,000 lt

50,000 lt

75

6

Labour

1200 Man Days

389Days

68

7

Construction time

120 Days

21 Days

82

 

8

Total Weight of Super structure

490 tons

170 tons

65 ( Hence reduction in foundation size)

9

Built up Area

154.5m2

143m2

8

10

Construction Cost (App)

26,60,000 (1600/ft2)

19,25,000

(1250/ft2)

27 ( In case of mass construction  35-40)

11

Embodied Energy in KWh

82921

215400

61.5

12

Savings in Carbon Emission

 

24 ton                       (app. 80 kg/m2

panel)

 

 

If we build mass residential buildings with GFRG /Rapid wall panels or blocks, the savings in the construction could be 35-40% with respect to Conventional building Construction.

 

If we build mass residential buildings with GFRG /Rapid wall panels or blocks, the savings in the construction could be 35-40% with respect to Conventional building Construction.

Following tests were conducted by IIT Chennai and found satisfactory to use in Construction purposes.

  • Water absorption test
  • Rainwater penetration test
  • Compressive strength test
  • Fire resistance test
  • Durability test
  • Corrosion test
  • Impact test
  • Nailing and pull out test
  • Sound transmission test
  • Elastic modulus test

Following are the possible applications for the panels

  1. Individual dwelling units/ houses, load bearing up t three floors
  2. Cluster houses with common walls
  3. Multi storied load bearing construction up to three floors
  4.  Partition walls in framed multi-storeyed buildings in any height.
  5. Roof panels
  6. Permanent formwork for suspended slabs
  7. Boundary wall construction

Up to 500m2 of panels can be transported in one truck

 

 

In a multi-storey building with framed structure, there are possibilities of using GFRG panels as infill panels, which is cost effective, eco friendly and reduce the destruction of the western ghat ( as the

usage of coarse aggregate, M sand and cement are  tremendously reduced by minimising the concrete blocks and plastering on walls.

Other Alternatives

We have several other alternative methods to build residential buildings, villas or multi-storeyed flats.  Following are some of the alternative building materials, which are readily and locally available everywhere.

  • Instead of demolishing, refurbishing existing buildings.
  • Mud houses, using same place soil for wall and floor construction with the addition of bamboo
  • Interlock brick construction, no plastering or paint is required
  • Brick with  fly ash materials
  • Steel buildings 

Self Sufficient Cluster Units

Each Cluster shall be provided with a group farming facility and small scale industrial units and commercial trading units for employment generation. No one in the cluster shall be unemployed irrespective of their physical condition or health conditions. Each and every one in the cluster shall be engaged in   one way or other way for the development of the Cluster depends on their ability and availability. Each Cluster shall be self sufficient in essential commodities such as shelter, food, clothing, recreation, energy, water, waste treatment, employment etc. Each cluster shall have one community kitchen, so that the nutrition levels as well as the energy consumption and time of cooking in isolated families shall be limited. If a family opted for separate cooking shall be allowed. Each cluster individuals and their income shall be protected through group insurance against natural calamities or accidents.

Each Cluster shall be developed with self sufficient energy, water and waste management and shall be energised by using Solar Energy

Solar panels shall be installed for power generation. Wind mills are also possible in certain locations.

 

 

Biogas plant shall be built for organic waste and soil waste to generate gas for community kitchen use.

Biogas from properly functioning anaerobic digestion system is typically composed of:

  • Methane (55-65%)
  • Carbon dioxide (35-45%)
  • H2S (100-10000 PPM)
  • Water vapor (saturated at biogas temperature)
  • Ammonia (traces)

 

 Non biodegradable waste shall be segregated and reused or recycled separately.

Self sufficient water source shall be identified with rain water recharge facility for each cluster.

 

Agricultural land for group farming shall be arranged and demarcated and grouped separately.

 

Paddy fields

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